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1 ห นยนต ขนาดเล ก ก บ อ ตสาหกรรมการผล ตสม ยใหม SMALL ROBOTS IN MODERN MANUFACTURING INDUSTRY ดร.ถว ดา มณ วรรณ สถาบ นว ทยาการห น ยนต ภาคสนาม FIBO มหาว ทยาล ยเทคโนโลย พระจอมเกล าธนบ ร KMUTT 21 ม ถ นายน 2557

2 OVERVIEW ROBOT SPECIFICATIONS & SELECTION ROBOT APPLICATIONS WHY small?

3 INDUSTRIAL ROBOTS Google and Foxconn collaborating on a new 'vision' of roboticized factories Vlad Savov on February 11, 2014 [THE VERGE] In Korea, Germany and Japan, there is a ratio of robots for every 10,000 human workers there is only 20 robots for every 10,000 human workers in China

4 INDUSTRIAL ROBOTS Thailand is one of the rapidly growing robot markets in Asia. In 2012, the supply of industrial robots again peaked to about 4,000 units.

5 INDUSTRIAL ROBOTS ROBOTS VS. FIXED AUTOMATION

6 WHEN TO USE ROBOTS? SPEED & MOTION WEIGHT TO BE HANDLED ACCURACY AXES & REACH & VOLUME PROGRAM

7 MOTION POINT-TO-POINT CONTINUOUS MOTION POSITION CONTROL SPEED CONTROL FORCE/TORQUE CONTROL

8 REPEATABILITY & ACCURACY [

9 AXES & REACH & VOLUME DEGREE OF FREEDOM (DOF) WORKSPACE REACHABLE WORKSPACE DEXTROUS WORKSPACE

10 DEGREE OF FREEDOM 4 DOF [

11 PROGRAM NUMBER OF PROGRAMS PROGRAM LENGTH PROGRAMMING LANGUAGE USER INTERFACE

12 OTHER FACTORS END-EFFECTOR (TOOLHEAD) COST ADDITIONAL SENSORS COMMUNICATION OPERATING ENVIRONMENT

13 TYPE OF ROBOTS CARTESIAN SCARA ARTICULATE DELTA

14 CARTESIAN Payload: very high High accuracy Not flexible Easy to program

15 SCARA Payload: 3-20 kg Fast Good for pick-and-place

16 ARTICULATE (4-6 DOF) Payload: kg Highly flexible Advance programming

17 DELTA Payload: < 3 kg High speed Small payload

18 TYPICAL ROBOT APPLICATIONS WELDING PAINTING LOADING AND UNLOADING PALLETIZING & PACKAGING GRINDING AND FORMING

19 KEY TECHNOLOGIES FOR MODERN ROBOT APPLICATIONS MACHINE VISION INTERACTION CONTROL PORTABLE GRAPHICAL USER INTERFACE MODULAR DESIGN

20 ROBOT & MACHINE VISION CODE READING & PRINT VERIFICATION VISUAL GUIDANCE PICK & PLACE ASSEMBLY DIMENSIONAL GAUGING DEFECT DETECTION & SORTING

21 MODERN ROBOT APPLICATIONS FOOD HANDLING AGRICULTURE MEDICINE ENTERTAINMENT MILITARY & SECURITY

22 MODERN ROBOT APPLICATIONS

23 ROBOT SAFETY RISK ASSESMENT SAFEGUARDING TECHNOLOGY PERIMETER GUARDING ANSI/RIA R SAFETY STANDARD & ISO 10218:2011

24 NEW ROBOT SAFETY STANDARD COLLABORATIVE OPERATION SAFETY-RATED SOFT AXIS SPACE LIMITING TECHNOLOGY

25 WHY 'SMALL' ROBOTS? Low-cost robots like Baxter, UR5 and UR10 successfully entering small and medium enterprises (SMEs) Frank Tobe, May 14, 2013 [ROBOHUB]

26 WHY 'SMALL' ROBOTS?

27 WHY 'SMALL' ROBOTS? Frank Tobe, May 14, 2013 [ROBOHUB]

28 WHAT is 'SMALL' ROBOTS? Smaller payload : 10 kg Smaller weight : < 20 kg Smaller footprint

29 WHY 'SMALL' ROBOTS? CHEAPER SAFER NEAR HUMAN EASIER TO PROGRAM AND USE

30 WHY 'CHEAPER'? Lower payload : <5-10 kg Modular design : AC servo motors

31 WHY 'SAFER'? Lightweight and small footprint Force control : Backdrivable More sensors : Sonar & Cameras

32 WHY 'EASIER'? 'Teach' button that allows user to drag the arm to program the movement Intuitive GUI and free software upgrade

33 Can it be used for real? Same applications Same toolhead Same safety standard Same level of accuracy and reliability Same communication protocols

34 REAL WORLD APPLICATIONS

35 When you should consider 'small' robot? Task with low payload Low budget Small space Need robot that works closely with human Not familiar with robot programming language

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